Know Better To Pick Over The Right Bandsaw Machine!!
Lot of people asked to choose the right bandsaw machine, and the answer is – it depends. A bandsaw machine you choose, must match your profile job, with tendency to a lesser extent, as per size of the machine.
A Bandsaw is the first and most important tool for every workshop. As well as used by commercial companies, but the question is how to choose the right one?? This is the question being pondered by bandsaw owners around the world.
The perfect need of Bandsaw:
Get involved into the depth of matter and have a look on all the details including quality, features and reliability of the machine. Figure out every value feature that you need, and explore that. Be sure, the machine will run long innings.
Try to attach a final working report while concentrating on budget. Scroll your needs, and determine the quality rates, and make the final decision.
Choose the perfect size:
Bandsaw’s are generally differentiated by size, then common mistake people do while purchasing is of size. Don’t determine the diameter very closely, the fact says that blade capacity of bandsaw varies, as per needs. For different cuttings, the narrowest blades are used for fine and intricate cutting.
Bandsaws that suits you:
In the days of technology, the various types of bandsaw machines are available to work. The smallest bandsaws are implemented for bench tops, which are lightweight, compact and designed for light works mostly. The machines occupies the graceful shapes easily, the wider the blades the easier is to cut straight, all the blades have special performing actions such as smooth, linear cutting and more.
Another factor to look out is your business. If you’re a professional woodworker than large sized bandsaws are perfect for you. It is preferable to choose the 17″, 19″ and 24″ models for the professional workshop. 17″ bandsaws are popular due to reasonable pricing, and most suitable for resewing and maximum pushing capacity.
Vertical Bandsaw Machines and Their Advantages
If you are into the business of cutting wood or soft metal and want to know more about vertical band saw machines, you have arrived at your destination. Read on to know more.
Vertical Bandsaw Machines can most commonly be found in farms and shops where cutting wooden logs, or soft metals are required. Vertical Bandsaws are ideal for small workshop use because it works more efficiently and has very low maintenance costs.
A Vertical Bandsaw Machine has a metallic blade that cuts materials while the blade is stationary. In order to cut shapes from metals, the metals have to be moved below the blade. The structure also has a blower to blow off any of the metal pieces and dust particles that might have stayed there even after the cutting is over.
Advantages of Using a Vertical Band Saw:
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Cuts: Vertical Bandsaw Machine is used to cut small metal pieces and logs of wood. This machine makes do for small shops and farms but it cannot be used for huge metal pieces.
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Metals: This machine can be used to cut almost all the metals that are used for general purposes. This machine cannot cut very hard metals but will work excellent with pliable metals that are mostly used all around us.
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Shapes: A vertical bandsaw can be used to cut various shapes out of the metal logs or wood logs. This is because the stable blade cuts through the metal while you move the metal to obtain the desired shape. This cannot happen with other machines such as horizontal cutters.
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Power: Another big reason vertical band saws are mostly used in farms and small shops is because these machines use less power when compared to other metal cutters. This makes these machines ideal for domestic and small industry use.
Automatic Bandsaw Machine has been in use for tens of years now, and they are easy to assemble and work upon. Because these machines are light to use and have negligible maintenance costs, they work for years and are one of the most used metal cutters all around the world.
Benefits of Using a Band Saw Machine over other Cutting Machines
If you are into the business of cutting or reshaping metals and wood and are confused if the band saw machines will work for you this write-up is for you. Read on to know more.
Band Saw is a cutting machine that has several metal teeth and blades and is used to cut metals as well as wood that cannot easily be cut using a table saw or any other thin blade saw. Because of its wide area of application, band saw machines are used by various experts including furniture and artefacts manufacturers.
Benefits of Using a Band Saw Machine:
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Decorative Furnishings: Decorative furnishings have been in demand since time immemorial and will continue to remain so owing to human’s affinity to arts. If you are a furniture manufacturer and manufacture of small wooden artefacts, then an automatic band saw will help you more than a table saw as it works faster and cuts finer.
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Metal Cutting: Metal cutting is another important industrial use where a band saw machine comes to use. For cutting thin metal sheets such as aluminum to making thick metallic plates of steel, a band saw cutting machine is ideal for use as it uses various kinds of blades to cut at various levels of depths.
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Lesser Wood Loss: A table saw will generally result in a lot of wood sand which is nothing but wasted wood. This is because a table saw has a thicker blade than a band saw machine and thus if you want the least wastage of raw materials while manufacturing you need to buy an automatic band saw machine.
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Speed: A band saw machine not only uses finer blades it also uses machines and motors that accelerate the process of cutting the object. Just like a chainsaw uses a chain to rotate its blades, a band saw uses motors to run the blades, and thus, cutting is speedy and more convenient.
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Accuracy: A band saw machine gives the most accurate cutting when compared to a cut made using any other cutting machine. This is because of the various kinds of blades the band saw machine uses as well as the different planes over which a band saw machine can make an incision.
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Fencing: When making fences, wooden or metallic, a band saw machine is an ideal cutter to use because it gives the most precise straight cut possible and thus gives desirable straight fences.
Band saw machines are in high demand because of the application it has in various industries ranging from a small wood cutting industry to a giant metal cutting industry. If you too are looking to buy a band saw machine for your business make sure to check the online marketplace beforehand to get the best deals.
Types of Bandsaw Machine Blades
A bandsaw is a powerful tool which comprises of a blade that consists of a band of metal with teeth along with one edge to cut various metal pieces. The band usually rotates in the same plane, but the band saws have three or four wheels.
A bandsaw is a machine which requires proper maintenance just like any other equipment. If bandsaw machines are not maintained well then the machine can break down and will not perform well. Preliminary or preventive band saw maintenance increases productivity, cost and stress.
The bandsaw machines have a metal band gears that are long and narrow. The band moves on two wheels which are set on the same vertical plane with a space in between them. The saws can be used in carpentry and metalwork as well to cut different materials. They are best for shaping irregular machines.
The machine is composed of a frame which is in the shape of a goose neck. They support two steering wheels and overlap in the same vertical planes that enclose a saw worm known as tape. Generally, the bandsaw machine manufacturers in India offer three types of machines with specific features.
The blades are according to the types of special work like manual, semi-automatic and automatic. They are best for making horizontal, vertical and angular cuts. These are as follows:
Metal cutting band saws: These are the ones that require a refrigerant that go on providing constantly on the bandsaw blade. The saw is maintained at a low temperature and in turn prevent overheating which can cause defects in courts and shorten the life of the blade. The absence of refrigeration also produces a slower court.
Bandsaw blades for woodcutting: It comprises of highly elastic metal sheet that is cut and welded as per the diameter of the wheels of a machine. It produces continuous sliding on the work piece that needs to be cut.
Saws, automated tape: These are the ones that carry off present power, speed, reverse and clamping of parts. They are usually put into work where it is not convenient to have a machine operator of the device. Such saws also work with the help of computer numeric control to ensure accurate cuts.
The Importance of Metal Cutting Tools in Industries
If you work in an industrial environment then probably you have number of options to get a variety of metal cutting machines. You can go for traditional cutters or opt for sophisticated cutters. In context to machining a cutter or a cutting tool is a tool that is used to remove material from work piece.
The milling and drilling tools are often known as multi point tools. The single point tools are used for shaping, turning, planing and carrying out similar operations. This removes the materials with the means of one cutting edge. The grinding tools are also categorized as multi point tools. An automatic steel cutting machine has been designed for clean and smooth cuts. The angle of cutting face is also important and some are also come with inserts.
The cutting edge also plays an important role in cutting a metal and it is measured using a tactile instrument or an instrument with focus variation. In order to produce a quality product a cutting tool should be tensile at high temperature, toughness and should be resistant to all kinds of wear.
Most machines are customized as per the production needs and this helps to increase the production. A heavily fabricated profile cutting machines are equipped to be rugged and reliable for years. The machine can cut any mild steel and low alloy carbon steel plates with the help of oxy fuel. They replace the traditional hand cutting machines.
The metal cutting tools are engineered for difficult and challenging situations. Sometimes workers also need tube cutting machines that have been designed to meet all kinds of application. They are fast, reliable and easily integrated according to specific needs. The machines are ideal for cutting wide range of materials and they offer blur free cut resulting in no material loss.
There are other industries which require band saw machine for metal cutting of various kinds and sizes in small quantities. The machines are international standard and manufactured using quality components which are procured from quality vendors. Some of the attributes of the machines are low maintenance, ideal for mass production, durability and robustness.
What is the Potential for Bandsaw Machines Manufacturers in India?
Before moving on the market potential of bandsaw machines, let’s just have a quick look at bandsaw machines.
A bandsaw machine is helpful in getting precise cuts in woodworking and metal industries. There is a wide range of machines available in the market to work well in different metals. Evenly distributed tooth loading capacity of the machines enable the workers get precise and high-quality cuts with less effort.
The market is full of bandsaw machine manufacturers and suppliers. Some of these traders deal with counter transactions while some have online presence too. Their deal is different machines like vertical or horizontal bandsaw machine. Besides their design, one can also differentiate the machines as per their capacity and blade size. Available in 175 mm to 400 mm capacities, these have varied blade sizes. As far as the weight of the bandsaw machine is concerned, it varies from around 270 kilograms to 1000 kilograms.
Potential for bandsaw machine manufacturers
Due to its popularity among workers, the machine has a huge demand. It gives ample opportunities to the suppliers and manufacturer of bandsaw machines to grow in India. You can easily find domestic manufacturers as well as importers of these machines dealing with high-quality machines. Looking at the ample market potential of bandsaw machines, many new suppliers have also entered into the market to reap the benefits.
Different types of bandsaw machine cutters:
To suit varied cutting materials and quality of cuts, the manufacturers offer different types of bandsaw machine cutters. Some of these include:
Metal Cutting: With a run speed of around 15,000 feet per minute, these bandsaw cutters make metal cutting highly easy. Available in both horizontal and vertical designs, these machines have brushes to avoid particles from getting stuck in the blade’s gap. These metal cutting bandsaw cutter designs enable the workers get various shapes and sizes of metal. The cutting process can further be made easy by opting for semi automatic bandsaw machine in any of the above mentioned designs.
Wood Cutting: Bandsaw machines are used to cut trees and other wood items to make designer furniture. The best part of wood cutting machine is their capacity to create less waste due to small serf.
Head saws, double cut saws and meat cutting blades are some other types of bandsaw machine cutters available in the market.
How To Cut Aluminium Effectively With Bandsaw Machines?
Aluminium is a soft but durable metal with dull, grey or silver appearance. This is corrosion resistant metal with low density and non-magnetic properties. This is highly beneficial material in transportation industries due to its light weight.
To use the material properly with better application, the companies look for effective metal fabrication and processing techniques. They look for specific machines to cut aluminium and the device that fits into their requirements is bandsaw machine. Manufacturer of bandsaw machines has brought many changes in the devices with new features like ramp feed and speed for better cut.
The advanced circular saws with better blades eliminate the damage caused to the blade and material during entry and exit. The risk of blade damage due to gumminess of aluminium and its entry at high speed has been completely removed by circular blades. The fabricators can easily find effective bandsaw machines are affordable rates to make their aluminium cutting more precise. These saws are perfect for meta cutting with excellent finish.
Use of carbide blade is advisable for soft metals like aluminium, for these make cutting easy. Those having limited budget can also look for hardback carbon blade, perfect for all the soft materials like aluminium, brass and plastic. You can easily find different supplier of bandsaw machines offering high quality blades.
The advanced blades are designed with more rigidity for more precise and straight cuts with higher tension. To ensure high tensile strength, the bandsaw machine manufacturer in India hardens the teeth of the blade while matched with spring-tempered back. Band saws, which once were not suitable for aluminium cutting, are not equally important and effective like circular blades due to advanced technology and effective design. The best part about this is much lower capital investment than in circular saws.
In short, fabricators who find buying expensive circular saws can now easily switch to bandsaw machines for precise cutting of soft materials like aluminium. This makes sawing an easy and quick task.
How To Use Bandsaw Machines Creatively?
If used properly and skillfully, bandsaw machines are a game changer for woodworkers. These enable them to use wood creatively and use it to the full potential. Creative woodworkers find it the most important and effective tool in their workshop, as it gives them an opportunity to use their skills to the optimum.
Are you confused how can bandsaw machine help you use wood creatively? You can check out different techniques to creatively use bandsaw machines below. Some people think that bands are just limited to giving shape to wool, but in reality it has multiple other uses. It should be one of the important machines in your workshop.
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Resaw
It is sawing a board with a width and produce two pieces with ‘book-matched’ inner faces. The boards once cut, open like a book and can be effectively used in applications where a pair with the same look like cabinet doors is required. Resawing is also a good choice to make thinner pieces from a thick board and use it economically.
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Board face resetting
In this way, you can maximize the effects of the wood piece. This is perfect for table legs, which needs to have the same shape and curves.
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Resetting edge of the board
With bandsaw machine, you don’t need to use the wood board with the same edges you have received from the mill. Band Saw machine manufacturer – Cobra Machines in India provide high-quality machines with the help of which you can easily re-cut the edges to properly align the figure with its length.
You just have to draw a line with chalk at the area you want better edges and saw freehand at the band saw.
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Bent lamination’s
Though there are a number of tools available to make bent lamination’s, but bandsaw machines are by far the best tool to see thin laminates. These machines help you expand your design possibilities. You can easily glue the thin veneers together to make curved furniture.
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Small logs
Cobra Machines 